Installation Time
(approx) 4 Hours
Difficulty Level:
Light to Moderate mechanical skill required.
Installation Guides
No guide available for this part yet.
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Features, Description, Reviews, Q&A, Specs & Installation
High-Performance Upgrade. The PSC Motorsports Big Bore XD Cylinder Assist Steering Gearbox is a robust upgrade designed to replace the factory Mercedes ZF steering gear in Jeep Wrangler TJ and LJ models from 2003 to 2006. This gearbox increases steering torque and durability, enabling it to handle larger tires, front lockers, and heavy-duty off-road applications effectively.
Construction and Appearance. Crafted with billet aluminum top and end caps for enhanced strength and serviceability, the gearbox features a Saginaw-style design with a larger piston for improved torque. Ports for Cylinder Assist are precision machined directly into the case using metric O-ring seals, avoiding any welded fittings. The unit is built for lasting durability with robust metal construction.
Installation. Installation requires moderate mechanical skill and is not a quick bolt-in swap. Modifications such as shortening or replacing the intermediate steering shaft, use of a dedicated hose conversion kit, and possibly a one-inch body lift for clearance are necessary. No drilling is required since the unit mounts using the factory 3-bolt inside-the-frame pattern.
Application. Specifically engineered for 2003 to 2006 Jeep Wrangler TJ and LJ models, this steering gearbox conversion improves performance and reliability on vehicles equipped with larger tires and heavy off-road gear. It is not compatible with other Jeep models or years outside this range.
PSC Motorsports SG400R
CA Residents: WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Installation Info
Installation Time
(approx) 4 Hours
Difficulty Level:
Light to Moderate mechanical skill required.
Installation Guides
No guide available for this part yet.
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