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How to Install Bestop Sailcloth Replace-A-Top w/ Tinted Windows - Black Diamond (04-06 Wrangler TJ Unlimited) on your Jeep Wrangler
Shop Parts in this Guide
Installation Tips
Before you begin installing this Replacement Top assembly, read all instructions thoroughly. Below are a few tips to make this installation easier.
For a smooth fit:
For ease in installation, the Replacement Top should be installed at temperatures above 72° F. Below this temperature, the fabric may contract an inch or more, making it difficult to fit to the vehicle.
It is normal for the fabric to contract and wrinkle when stored in the shipping carton. Within a few days after the installation, the fabric will relax and the wrinkles will disappear.
Parts List
Fabric Top Qty - 1
Quarter Window, Right Qty - 1
Quarter Window, Left Qty - 1
Rear Window Qty - 1
Elastic Garter Qty - 2
1. Remove Quarter Windows and Rear Window
Remove the Quarter Windows and the Rear Window. Remove the metal Tailgate Bar from the bottom of the Rear Window and set it aside. Release the plastic strip sewn to the top above the doors. Pull down and out to slip the plastic out of the channel.
2. Release Windshield Latches
Release the latch that secures the header to the windshield. Pull up on the lever and then down and out to release the hook from the slot in the windshield frame.
3. Remove Plastic Corner Stiffener
Locate the zipper inside the rear corner of the top. Open the zipper and remove the plastic stiffener in the pocket. Set the reinforcement aside to be reused later. Repeat this on both sides of the vehicle.
NOTE: If you need to replace the stiffeners (Part Number 396.04P), please contact Bestop Customer Service for purchase information at 1-800- 845-3567.
4. Release Rear Corners
Release the rear corners of the top. Pull gently down and then out to release the plastic strip from the retainer on the vehicle.
5. Release Rear Bow
Use a phillips screwdriver to remove the four screws that attach the fl ap in the top to the rear bow. Set the screws aside to be reused later. Allow the bow to drop onto the tailgate.
6. Unfasten Center Bows
Unfasten the hook and loop fl aps around the Bows on each side of the sport bar.
7. Remove Corner Screws
Collapse the bow assembly down onto the tailgate. With the bow assembly laying on the tailgate, remove the screws that fasten the fabric to the corners of the header. Set the screws aside for use in installing the new top fabric.
8. Remove Screws Holding Fabric to Header
Remove the eight screws that secure the fabric to the header. Set the screws aside for use in installing the new top. Then remove the old top fabric from the vehicle.
9. Attach Top to Rear Bow
Orient the Replacement Top fabric on the vehicle. Raise the header and bow slightly to allow you to attach the rear bow fl aps, that are inside the top above the rear window opening, to the rear bow. Use the four (4) screws that were removed in Step 5 to secure the fl aps to the bow.
10. Secure Center Bows
Wrap the hook and loop fl aps around the two Bows in the center of the top.
11. Install Top Fabric on Header
In order to install the top fabric, make sure that all the Bows are in the folded down position on the rear of the vehicle.
Lay the top fabric with the plastic strip facing up and aligned with the front edge of the header. Locate the round hole that marks the center of the plastic strip (all other holes are slotted). Install a screw in the round hole to secure the fabric to the header as well as to center the top. Then proceed to install screws in the remaining seven holes along the front of the header.
12. Install Corner Screws
Wrap the fabric around the header and raise the header slightly to work the pockets in the fabric over the corners of the header. Install one of the screws removed in Step 7 in each corner to secure the fabric to the header.
13. Install Plastic Corner Stiffeners
Open the zipper inside the rear corner of the top and install a plastic stiffener in the pocket. Repeat this on both sides of the vehicle.
NOTE: If you need to replace the stiffeners (Part Number 396.04P), please contact Bestop Customer Service for purchase information at 1-800- 845-3567.
14. Secure Rear Corners
Pull down gently on the Rear Bow and work the plastic sewn to the rear corners of the top into the retainer on the vehicle.
15. Secure Header to Windshield
Close the header latches to secure the front of the top to the windshield. Catch the hook in the slot in the windshield frame and then close the lever over it so that it lays fl at against the windshield frame.
16. Attach Quarter Panel Zippers
Locate the left and right Quarter Panels and orient them with the zipper along the top and rear of the panel. Start the zipper at the front top corner of the Quarter Panel, next to the door. Hold the end of the zipper and close the zipper slider 10" - 12" along the top of the panel.
17. Secure Front of Quarter Panels
Roll the plastic along the front of the Quarter Panel into the channel of the Door Surround on the vehicle.
18. Secure Top above Door Openings
Locate the two plastic strips sewn to the sides of the top, above each door. Slip the strips into the channel in the Door Surround above the door opening. It is easiest to insert the front plastic strip into the channel fi rst.
19. Secure Quarter Panels
Close the zippers on the Quarter Panels the rest of the way to the lower rear corner of the panel. Start at the rear and roll the plastic along the bottom of the panel into the retainer on the vehicle. Then fasten the hook and loop strips along the top and rear of the panel to the top.
20. Install Elastic Garters
Snap the Elastic Garters to the snaps on the Rear Bow above the rear window opening.
21. Install Tailgate Bar on Rear Window
Remove the Rear Window from the box and lay it fl at with the backing side up. Locate the Tailgate Bar set aside in Step One. The bar has a “C” shaped channel, when viewed from the end. Orient the bar with the round seal down and slide the “C” channel on the retainer onto the tubed strip sewn to the backing side of the Rear Window.
22. Install Tailgate Bar on Vehicle
Insert the Tailgate Bar into the mounts on each side of the tailgate opening with the vinyl side of the Rear Window toward the outside of the vehicle.
23. Secure Rear Window Zippers
To start the zipper, pull the two sliders as far down as possible on the driver’s side of the window in order to catch the sliders to the pin. Once the zipper is caught, start the top slider 1/2". Then hold up the top of the window with one hand and close the zipper with the other. The zipper is sandwiched between layers of fabric in the corners so be careful not to catch extra fabric in the zipper. Close the zipper. Make sure that the Tailgate Bar is centered and is securely in the mounts. Then tuck the fl aps on the Rear Window under the top fabric.
24. Secure Rear Window Flaps
Inside the top locate the fl aps sewn to the top on each side of the rear window opening. Pull the fl aps over to cover the zipper and tuck them in.
WARNING
When operating the vehicle without the Quarter Windows, the Rear Window should be rolled up and secured with the elastic garters for proper ventilation.
25. To Fold the Top Down Remove Quarter Panels and Rear Window
Remove the Quarter Panels and the Rear Window. To remove the Quarter Windows, unzip the rear and top zippers. Release the plastic strip from the retainer. Release the Hook and Loop Fasteners from around the Vertical Retainer. To roll up the Rear Window, remove the Tailgate Bar and open the zippers on each side of the window to the top. Start at the bottom and roll the window to the inside. Avoid wrinkles in the fabric and window. Secure it in place with the elastic garters inside of the top.
26. To Fold the Top Down Collapse Top
Release the front of the top from the windshield. Raise the front of the deck and collapse the rear bows, tucking the two plastic strips above the door openings and the stay pad on the rear bow inside of the bows, Wrap the fabric around the bows, then tuck the rear legs of the top under the bows.
Care and Maintenance of your New Top
Your top is made of the finest materials available. To keep it looking new and for the maximum possible wear, it will need periodic cleaning and maintenance.
Washing: The fabric should be washed often using soap, warm water and a soft bristle brush. Rinse with clear water to remove all traces of soap.
Zippers: Keeping the zipper cleaned and lubricated with a silicone lubricant will help prevent damage and keep the zippers in a smooth working condition. If a zipper opens behind the slider, the slider may have been spread apart. This problem can usually be repaired by using an ordinary pair of pliers to bring the sides back into parallel. Return slider to the end of the zipper in the normal Open position. Squeeze lightly at first and test the zipper. If the zipper continues to remain open squeeze more firmly with the pliers and try the zipper again. Repeat this procedure until the zipper operates correctly
Water: In the event of seeping through the seams, 3M Scotchgard® may be applied on the inside of the seams to stop the seepage. Rips in the fabric may be repaired with Bondex® iron on patches. Iron the patches to the Inside of the top, carefully following the Bondex® instructions.
Snaps: Keep snaps cleaned and lubricated with silicone to help prevent snaps from sticking to the studs. If a snap does become stuck to a stud, use a screwdriver and GENTLY pry apart to prevent permanent damage to the snap or the top fabric.
Windows: Keep windows clean to avoid scratching. DO NOT use a brush on the windows! Wash with a watersoaked cloth or sponge and a mild dishwashing detergent. NEVER WIPE THE WINDOWS WHEN THEY ARE DRY. Be careful when cleaning snow or frost from the vinyl windows since they are easily scratched and may crack at low temperatures. DO NOT roll the sides or rear window in cold weather. The windows become stiff and will crack. Cold cracks are not covered under warranty.
